| Week 1 |
Baseline + constraint |
Measure 50–100 tickets; map the flow; list top 3 delay reasons; pick the #1 bottleneck |
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| Week 2 |
Station redesign |
Re-layout for parallel work; reduce crossings; define pass rules; assign expedite + float for peak |
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| Week 3 |
Prep + batching |
Set pars for peak window; define batch sizes; create “reorder trigger”; install a simple restock rhythm |
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| Week 4 |
Cadence + sustain |
Run pre/mid/post checks; train to sequence; start a weekly 15-min audit; freeze the standard for 30 days |
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